Environmental aspects of industrial porcelain enameling plants

Environmental aspects of industrial porcelain enameling plants

Environmental impact is an important aspect when planning the installation of a new industrial enameling plant.

Depending upon the selected enameling process, industrial porcelain enameling may generate the following emissions :

  • solid waste
  • waste water
  • gaseous emissions

Depending upon local legislation, precautions should be taken to avoid, reduce and/or treat the above mentioned emissions.

Emission avoidance

The easiest way to avoid emissions is selecting the most environmental friendly enamel process and optimize enamel application efficiency.

It is also important to size the equipment in accordance with the maximum product dimensions and targetted production volume to avoid daily spillage of energy due to underutilization.

Emission reduction

Once the enameling plant has been installed then it is usually not easy to change the enamel process.

Instead improving process efficiency and in-house recycling should help to reduce the overall emission.

Examples of waste reduction initiatives are :

  • Introduction of cascade rinsing at pretreatment plants
  • Recovery & recycling overspray enamels
  • Switching for wet spraying to electrostatic dry powder  application.

Click here for more information about the benefits of powder enameling.

Emission treatment

Depending upon the local legislation, it may be necessary to treat unavoidable emissions.

Some examples of environmental emission treatment are :

  • waste water treatment plants
  • fluorine scrubbers

Energy savings

Industrial porcelain enameling projects & operations have furthermore a strong focus on saving of energy.

This aspect, which may result in optimizing  the energy consumption of various equipments & re-utilization of waste heat, is driven by the global trend of continuous increasing energy cost.

Contact us

Feel free to reach out when you require assistance with setting up a new enameling plant or wish to improve the performance of an existing industrial enameling operation.

Author

  • Ronald Ditmer is the founder and managing director of Ditmer Trading & Consulting B.V.

    Involved in the porcelain enameling industry since 1984 and specialized in setting-up complete enameling plants, designing enameling equipment and troubleshooting enameling processes & equipment.

    View all posts Enameling Expert
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