Setting-up industrial enameling plants

Helping manufacturers
Implementing State-of-the-art
porcelain enamel coating lines

Picture of final result, layout & Gantt diagram of powder enameling plant project for cooker components

Introduction

Setting up an enameling plant is a major challenge for many companies, because they often lack the necessary knowledge and/or resources to complete such project successfully.

We are specialized in such projects and may assist you with hands-on support and independent advice about enameling processes & equipment.

Benefit from our experience & proven project management methodology to start-up your enamel coating line in time and within budget & specifications.

Accomplished enameling plant projects

Assembly of pretreatment department
Maturing tanks for wet enamel preparation
Batch type spray washer for compact enameling plant during pre-shipment inspection
Powder enameling plant for hot water tanks at Ebil in Greece
Setting-up a vitreous enameling plant for cookers
Traditional wet enameling plant for cooker parts
Automatic pickling at enameling plant for cooker parts
Weber 3
2022
Multi color powder enameling system
Weber
2021

Enameling plant for grills & BBQ’s

Weber 2
2021

Wet enamel preparation & application

Rheem
2020
Compact enameling plant for heat exchangers
Irmet
2003
Integrated powder enameling plant
for water heaters
Nobel
2003
Offline powder enameling plant
Ebil
2002
Offline powder enameling plant
Leov
2001

Offline powder enameling plant for boilers

Kwikot
1999
Online powder enameling plant
for large water heater tanks
Bahgat
1998
Modern enameling plant for cookers
Siul
1995
Wet enameling plant for cookers
Kiriazi
1993
Powder enameling plant for cookers
Oympic
1993
Wet enameling plant for cookers & boilers
GMC
1991
Wet enameling plant for
cookers, boilers & washing machines

Case studies

Below some case studies of implemented industrial enameling plant projects

Assembly of pretreatment department New enameling plant for Weber-Stephen - Ditmer Enameling Technology BV has assisted Weber-Stephen with the design, installation & commissioning of a large enameling plant for grills in Zabrze, Poland. This project was realized in only 12 months, despite the COVID-19 epidemic.
Semi-automatic flowcoater for complex objects Wet enameling plant for heat exchangers - Turnkey delivery of a complete enameling plant with a very small footprint for coating the inside & outside of complex heat exchangers.
Offline powder enameling plant for boilers - Complete enameling plant for boiler based on electrostatic dry powder enamel technology at Leov Company in Veles, Macedonia in order to replace their environmental unfriendly galvanizing process.
Powder enameling plant for water heaters - Concept engineering & project management for integrated powder enameling plant for boilers / water heater tanks.
Powder enameling plant for large water heater tanks - Concept engineering & project management for online powder enameling plant for large water heater tanks.
Setting-up a vitreous enameling plant for cookers Powder enameling plant for cookers - Provided concept design and project management for complete powder enameling plant at Bahgat in Egypt.
Wet enameling plant for cookers & boilers - Provided concept engineering & project management for a large wet enameling plant for cookers & boilers at Olympic, Egypt.

Benefit from our experience

Ronald Ditmer works in the porcelain enameling industry since 1984 and visited hundreds of enameling operations worldwide.

Ronald Ditmer has a long track record in building enameling furnaces, enameling plants and powder enamel systems.

Designed, built & started-up many industrial enameling furnaces and complete enameling plants, while employed by Ferro (Holland) Engineering Division in Rotterdam and its legal successors Smit Ovens BV and Smit Sinus Enamelling BV from 1984 till 1996.

Designed & started-up many powder enameling systems and provided project management for complete powder enameling plants projects, while employed by Nordson’s European Finishing Group from 1996 till 2007.

Founded Ditmer Trading & Consulting BV in 2007 and Ditmer Enameling Technology BV in 2020.

Proud member of the German and American enameling association and speaker at international enameller congresses.

References

Participated in enameling plant projects at the following organisations

Click here for our full reference list

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