Powder enameling

Introduction

Powder enameling refers to a modern industrial enameling technology, which involves the spraying & deposition of electrostatic charged dry powder enamel on metal substrates.

powder enameling equipment

This relative new application method has many benefits compared to traditional wet enameling and is therefore preferred by major appliances & water heater manufacturers worldwide.

Benefits of powder enameling

Powder enameling has many benefits compared to traditional wet enameling, such as :

  • Improved coating quality
  • Simplification of enameling process
  • Reduction of enameling cost
  • Environmental friendly
  • Saving factory floor space

Click here to download our presentation with more details.

Below an overview of case studies about accomplished projects with powder enameling.

Case stories

Witnessing installation of enameling equipment - Customer asked us to witness the installation of new enameling equipment at their factory in order to assure that the job is done in time & according to specifications. A recent example of such service is the installation of a large dual color powder enamel system for a customer in…
Electrical water heater tanks after firing Powder enameling plant for electrical water heaters - Case story about the definition & implementation of an industrial enameling plant for electrical water heaters
Powder enameling plant for hot water tanks at Ebil in Greece Powder enameling plant for water heaters - Provide concept engineering & project management for an offline powder enameling plant at Ebil in Greece.
Powder enameling plant for solar boilers - Provide concept engineering & project management for an offline powder enameling plant at Nobel in Greece.
Offline powder enameling plant for boilers - Complete enameling plant for boiler based on electrostatic dry powder enamel technology at Leov Company in Veles, Macedonia in order to replace their environmental unfriendly galvanizing process.
Powder enameling plant for water heaters - Concept engineering & project management for integrated powder enameling plant for boilers / water heater tanks.
Combined powder enamel system for Grepa - This combined powder enamel system is characterized by one single booth with two parallel conveyors. Main benefits of this solution are : Continuous production of flat panels and ovens Reduced footprint Improved transfer efficiency Provided concept engineering & project management for this project.
Setting-up a vitreous enameling plant for cookers Powder enameling plant for cookers - Provided concept design and project management for complete powder enameling plant at Bahgat in Egypt.
Powder enamel system for Atlas - Powder enamel system with removable cartridge filter modules and stainless steel canopy for application of groundcoat enamels on flat cooker parts. Including 8 automatic powder enamel guns, model VS II PE, mounted on short stroke oscillators and 2 manual powder enamel guns for touching-up difficult area's.
Two powder enamel systems during installation Powder enamel systems for ECMI - Provided concept engineering & project management for two powder enamel systems, which were installed at ECMI in Egypt
Powder enameling plant for large water heater tanks - Enameling plant for water heaters Powder enamel system for large water tanks Provided concept engineering & project management for an online powder enameling plant for large water heater tanks at Kwikot, South Africa. This project, which had a capacity of 120 large tanks per hour, consisted of : Online shot…
Powder enamel system for Elekthermax - Provided concept engineering & project management for a powder enamel system for two coats / one fire process on white cooker components at Elekthermax, Hungary. Hopperized powder booth base made of stainless steel with canopy made of polypropylene.
Powder enamel systems for As Madeni - Provided application tests, concept engineering and project management for two powder enamel systems at As Madeni in Turkey. These powder enamel systems were integrated by one single conveyor, because they were used for an 2 coats / 1 fire dry / dry enameling process on white cooker parts.
Powder enameling system for white cooker parts - Concept design and project management for 2c/1f-w/d powder enamel system at Moravia in Czech Republic.
Combined powder enamel system Combined powder enamel system for Smalterie Lombarde - Smalterie Lombarde used to enamel cooker panels and baking ovens for third parties with wet enamels. With regard to the benefits of powder enameling, they wanted to convert to electrostatic applied powder enamel. However, due to their relative small production volume, it wasn't justified to invest in dedicated production lines…

As you may have noticed from the above shown case studies, we have extensive experience with powder enameling for a wide range of products.

Below a brief overview of our services related to powder enameling :

  • Concept engineering & assistance with implementation
  • Performance improvement
More about our services

Please find below more info about powder enameling processes & equipment :